Job PurposeTo optimise complex manufacturing processes, systems, and operations by applying industrial engineering principles, lean manufacturing methodologies, and Total Productive Maintenance (TPM). The role is responsible for improving efficiency, productivity, and quality while reducing operational costs and waste. The incumbent will design production layouts, analyse workflows, implement best manufacturing practices, and develop robust planning and capacity systems. Additionally, the role will lead project coordination activities and guide planning and operations teams to achieve operational excellence
Key Performance AreasJob RequirementsIndustrial Engineering & Process Optimisation
Analyse, redesign, and improve manufacturing processes, workflows, and systems Conduct time studies, method studies, and work measurement analysis Perform line balancing and throughput optimisation Develop and maintain standard operating procedures (SOPs) Identify bottlenecks and implement process improvement solutions
Data Analysis, Simulation & Modelling
Utilise simulation software to model and optimise production systems Apply statistical methods and mathematical models to analyse operational data Simulate process changes and predict operational outcomes before implementation Develop data-driven insights to support decision-making and continuous improvement Build analytical models for capacity planning, workflow optimisation, and efficiency improvement Use advanced Excel, Power BI, or similar tools for performance reporting and dashboards
Lean Manufacturing, Continuous Improvement and Total Productive Maintenance (TPM).
Lead the development and execution of an integrated Operational Excellence framework combining Lean Manufacturing, Continuous Improvement (CI), and Total Productive Maintenance (TPM) principles. Drive end-to-end waste elimination across all manufacturing processes by applying Lean tools such as 5S, Kaizen, Value Stream Mapping (VSM), SMED, Kanban, and standardised work. Identify, analyse, and eliminate inefficiencies in processes, equipment, workflows, and resource utilisation to improve productivity, quality, and flow. Facilitate structured continuous improvement initiatives, problem-solving workshops, and cross-functional improvement projects. Establish and sustain a culture of continuous improvement across production, planning, engineering, and support functions. Lead TPM implementation to improve equipment reliability, uptime, and Overall Equipment Effectiveness (OEE). Drive the implementation of preventive, predictive, and autonomous maintenance systems in collaboration with maintenance and production teams. Reduce breakdowns, defects, minor stops, and chronic equipment losses through data-driven reliability improvement initiatives. Integrate Lean, CI, and TPM activities into a unified improvement roadmap aligned with business objectives and cost reduction targets. Define and track key performance indicators (KPIs) such as OEE, downtime, cycle time, scrap rates, and process efficiency improvements. Ensure sustainability of improvements through standardisation, visual management, and ongoing performance monitoring.
Facility Layout & Industrial Design
Design efficient workstation layouts and production flow systems Optimise material handling systems and internal logistics flow Develop warehouse layouts and storage optimisation systems Improve space utilisation and ergonomic workstation design Ensure layouts support lean flow and reduced handling waste
Planning, Capacity & Production System
Develop and implement production planning and capacity modelling systems Analyse demand vs capacity and recommend optimisation strategies Improve scheduling accuracy and production sequencing Support S&OP (Sales and Operations Planning) processes Ensure alignment between planning systems and operational capability
Cost Engineering, Estimation & Analysis
Develop cost estimation tools, models, and systems for manufacturing processes Support cost engineers and cost estimators with engineering inputs Estimate production costs for processes, products, and projects Evaluate operational efficiency and cost drivers Analyse variances between estimated and actual production costs.
Cost Reporting & Management Support
Prepare detailed cost analysis and operational performance reports Present findings and recommendations to senior management Support strategic decision-making with data-driven insights Track cost-saving initiatives and report ROI of improvement projects Develop dashboards for cost, efficiency, and productivity monitoring
Project Co-ordination & Execution
Support the coordination and execution of cross-functional engineering and optimisation projects from initiation to completion, ensuring alignment with operational and business objectives. Develop and implement a Performance Measurement System (PMS) to track project effectiveness, operational efficiency, and improvement outcomes. Define and monitor key performance indicators (KPIs) to measure project progress, performance trends, and overall impact. Provide ongoing performance monitoring, analysis, and reporting to support data-driven decision-making by management and stakeholders. Identify risks, deviations, and improvement opportunities, and support corrective actions to ensure successful project delivery. Drive training and coaching initiatives to build capability in performance measurement, project execution, and continuous improvement practices across teams.
Leadership & Team Development
Lead and mentor operations and planning teams Provide technical guidance on optimisation methodologies Develop team capability in Lean, data analysis, and process improvement Promote accountability and performance-driven culture
Cost Reduction & Operational Excellence
Identify and implement cost-saving opportunities across operations Reduce waste, scrap, rework, and inefficiencies Improve labour, machine, and material utilisation Benchmark and implement best manufacturing practices
Safety & Compliance
Ensure compliance with engineering and manufacturing standards Support internal audits and continuous improvement audits Comply with Necsa’s Health and Safety requirements BBS observations and Safety incidents. Promote a Nuclear Safety Culture within NECSA group Contribute to improvement or streamlined world class Safety Systems Implement best-in-class industrial engineering practices
RequirementsKey Knowledge & SkillsKnowledge of materials, fabrication processes, quoting and legal implications Interpretation of technical drawings An ability to understand and assess technical problems, enabling you to generate solutions through application of process knowledge, experimental trials and process development. The ability to identify and develop leads during technical conversations and to generate ideas for internal/external/collaborative development projects. Excellent planning and organisation skills applicable to scoping, launch and delivery of projects to time, cost and quality targets.
Technical and Behavioral Competencies
Problem Solving Analytical Thinking & Attention to Detail Time & Self-Management Drive (Results Orientation) Assertiveness Excellence / Quality Orientation Relationship Building Customer Service Orientation Communication Teamwork Safety Orientation
Minimum QualificationsDegree in Industrial Engineering OR Operations Management. General computer literate to at least intermediate level (Windows, MS Project, MS Word and Excel)
Minimum Experience
10 years in manufacturing/ industrial engineering environment Strong experience in Lean Manufacturing, TPM, CI implementation Minimum 5-7 years in fabrication environment (advantageous) Strong analytical and problem-solving skills. Advanced knowledge of production machinery, processes, and standards. Critical thinking and problem-solving skills. Strong communication and presentation skills. Troubleshooting skills and attention to detail. Documentation and organization skills
Closing date: 20 August 2026
